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NTSB · Safety Recommendation

Safety Recommendation A-18-005

Recommendation

TO THE FEDERAL AVIATION ADMINISTRATION: Revise Advisory Circular (AC) 20-128A, “Design Considerations for Minimizing Hazards Caused by Uncontained Turbine Engine and Auxiliary Power Unit Rotor Failure,” based on an analysis of uncontained engine failure data since the time that the AC was issued, to minimize hazards to an airplane and its occupants if an uncontained engine failure were to occur. The revised AC should include modifications to the accepted design precautions for fuel tanks given the fires that have occurred after uncontained engine failures.

Safety Issue and Context

On October 28, 2016, about 1432 central daylight time, American Airlines flight 383, a Boeing 767-323, N345AN, had started its takeoff ground roll at Chicago O’Hare International Airport, Chicago, Illinois, when an uncontained engine failure and subsequent fire occurred. The flight crew aborted the takeoff and stopped the airplane on the runway, and the flight attendants initiated an emergency evacuation. Of the 2 flight crewmembers, 7 flight attendants, and 161 passengers on board, 1 passenger received a serious injury, and 1 flight attendant and 19 passengers received minor injuries during the evacuation. The airplane was substantially damaged from the fire.

The airplane was operating under the provisions of 14 Code of Federal Regulations Part 121. Visual meteorological conditions prevailed at the time of the accident.

Response History

March 19, 2026 · Recipient Response · FAA

The FAA is awaiting recommendations from the Aviation Rulemaking Advisory Committee (ARAC) Engine and Powerplant Interface Working Group (EPIWG) intended to address gaps in certification requirements and guidance material in response to the hazards identified in Safety Recommendation A-18-5.

June 25, 2025 · NTSB Correspondence · FAA

On June 13, 2025, Acting FAA Administrator Christopher J. Rocheleau informed us that the agency is continuing the work described in its previous letter regarding Safety Recommendations A-18-3 through -5. We look forward to receiving your next update.

June 13, 2025 · Recipient Response · FAA

-From Christopher J. Rocheleau, Acting Administrator: The FAA has delayed the public comment period of the newly revised Advisory Circular (AC) 20-128B, Design Considerations for Minimizing Hazards Caused by Uncontained Turbine Engine and Auxiliary Power Unit Rotor Failure, at the request of the Aviation Rulemaking Advisory Committee, Engine and Powerplant Interface Working Group (EPIWG). The EPIWG (in response to a different NTSB Safety recommendation, A-19-20) is currently reviewing gaps in certification requirements and guidance materials between the FAA and the European Union Aviation Safety Agency related to the effects of engine rotor blade failures.

The EPIWG requested to review AC 20-128A concurrently with their gap analysis to reduce the workload on industry in recommending changes to and updating the same advisory material multiple times. The EPIWG intends to issue its recommendation report by January 31, 2026. The FAA will provide an updated schedule for publishing AC 20-128B after analyzing the EPIWG’s report.

I will keep the Board informed of the FAA’s progress on Safety Recommendations A-18-3 through -5 and anticipate providing an update by March 31, 2026.

August 14, 2024 · NTSB Correspondence · FAA

Read Recommendation

Recommendation Facts

Status
Open - Acceptable Response
Issued
February 6, 2018
Priority
CLASS II
Recipient
FAA
Adopted
January 30, 2018
Related Investigation
DCA17FA021
Related Report
AAR-18-01
We note that the FAA has completed its internal technical coordination related to draft AC 20-128B and is currently working with Transport Canada Civil Aviation, the National Civil Aviation Agency of Brazil, and the European Aviation Safety Agency to harmonize the draft AC.

We look forward to reviewing the draft AC, which will include a method of compliance that is based on the uncontained engine debris model that you previously updated. Pending our review of the updated guidance, Safety Recommendation A-18-5 remains classified OPEN-- ACCEPTABLE RESPONSE.

January 2, 2024 · Recipient Response · FAA

-From Michael G. Whitaker, Administrator: In our previous response, the FAA stated that we anticipated releasing a revision to AC 20-128B, Design Considerations for Minimizing Hazards Caused by Uncontrolled Turbine Engine and Auxiliary Power Unit Rotor Failure, for public comment by March 31, 2023. Although delayed due to recent resource limitations, the FAA completed technical coordination and is working to harmonize the draft AC with Transport Canada Civil Aviation, the National Civil Aviation Agency of Brazil, and the European Aviation Safety Agency. We now anticipate releasing AC 20-128B for public comment by August 30, 2024.

I will keep the Board informed of the FAA’s progress on Safety Recommendations A-18-3 through -5 and anticipate providing an update by January 31, 2025.

September 18, 2023 · NTSB Correspondence · FAA

We note that you had planned to publish draft AC 20-128B for public comment earlier this year; however, the draft AC was delayed because additional time was needed for internal review and coordination.

We look forward to reviewing the draft AC, which will include a method of compliance that is based on the uncontained engine debris model that you previously updated. Pending our review of the updated guidance, Safety Recommendation A-18-5 remains classified OPEN-- ACCEPTABLE RESPONSE.

January 20, 2023 · Recipient Response · FAA

-From Billy Nolen, Acting Administrator: In our previous response, the FAA stated that we anticipated publishing draft AC 20-128B, Design Considerations for Minimizing Hazards Caused by Uncontained Turbine Engine and Auxiliary Power Unit Rotor Failure, for public comment by January 2021. However, technical coordination and review took longer than expected due to recent resource limitations. Our updated date for publishing draft AC 20-128B for public comment is now March 31, 2023.

I will keep the Board informed of the FAA’s progress on these recommendations and provide an update by December 31, 2023.

August 23, 2022 · NTSB Correspondence · FAA

We note that you continue to revise AC 20-128A to include a method of compliance that is based on the uncontained engine debris model that you previously updated. We look forward to reviewing the draft revised AC when it is available for public comment later this year. Pending our review of the updated guidance, Safety Recommendation A-18-5 remains classified OPEN-- ACCEPTABLE RESPONSE.

January 21, 2022 · Recipient Response · FAA

-From Steve Dickson, Administrator: The Federal Aviation Administration (FAA) remains in agreement with the Board that an update is necessary for AC 20-128A. Based on the FAA’s technical review of the updated uncontained engine debris model, we continue to coordinate a revision to AC 20-128A that will contain an updated method of compliance based on the new debris model. We anticipated publishing draft AC 20-128B for public comment in January 2021. However, coordination of the finalized draft took longer than expected, and we now anticipate publishing the draft AC for public comment by November 2022.

I will keep the Board informed of the FAA’s progress on this recommendation and anticipate providing an update by December 31, 2022.

September 21, 2020 · NTSB Correspondence · FAA

We note that you have updated the uncontained engine debris model with data from uncontained engine failure events occurring between 1997 (when the AC was last updated) and 2006, and that this information was published in the April 2019 final report, “Large Engine Uncontained Debris Analysis—High-Bypass Ratio Engine Update” (DOT/FAA/TC-19/10). We also note that you plan to include, in your revision to AC 20-128A, an updated method of compliance that is based on the new debris model. Pending our review of the revised AC, Safety Recommendation A-18-5 remains classified OPEN--ACCEPTABLE RESPONSE.

June 2, 2020 · Recipient Response · FAA

-Steve Dickson, Administrator: Since our initial response to the Board on April 26, 2018, the Federal Aviation Administration (FAA) has completed a technical review of the updated uncontained engine debris model and published it in an April 2019 final report, DOT/FAA/TC-19/10, Large Engine Uncontained Debris Analysis—High-Bypass Ratio Engine Update. The final report is available at the following website: https://www.fire.tc.faa.gov/pdf/ANG-E2/TC-19-10.pdf

The updated debris model includes historical data from uncontained engine failure events occurring between 1997 (when we last updated the AC) and 2006. We agree with the Board that these events provide valuable information that should be included in future analyses. We are currently working on the draft revision to AC 20-128A, which contains an updated method of compliance based on the new debris model. We expect to publish the draft revision to AC 20-128A for public comment by January 31, 2021.

June 6, 2018 · NTSB Correspondence · FAA

We note that, as discussed in our report about the American Airlines flight 383 accident, you are actively working on a revision of AC 20-128A, including incorporating a new debris model. Our report pointed out that in the 20 years since AC 20-128A was issued, we have investigated, participated in the investigation of, or become aware of at least 40 uncontained rotor burst events, and that the AIA has a database of rotor burst events involving high-bypass turbofan engines that includes events between 1997 (the time that the AC was last updated) and 2006. We believe all of these events provide valuable information about the revisions needed to the AC.

Pending completion and issuance of the revised AC, Safety Recommendation A-18-5 is classified OPEN—ACCEPTABLE RESPONSE.

April 26, 2018 · Recipient Response · FAA

-From Daniel K. Elwell, Acting Administrator: The FAA agrees with the Board' s concerns regarding the revision of AC 20-l 28A. As noted by the Board in its Aircraft Accident Report (NTSB/ AAR-18/01), the FAA is working on a revision to this AC. We are evaluating a new debris model for inclusion into the AC as an acceptable means of compliance. We are also updating the uncontained engine debris model defined in DOT/FAN AR-99/11 , '·Large Engine Uncontained Debris Analysis," based on information from past incidents. If appropriate, we will incorporate further changes into the AC to address this recommendation.

February 6, 2018 · NTSB Correspondence · FAA

On January 30, 2018, the NTSB adopted its report Uncontained Engine Failure and Subsequent Fire, American Airlines Flight 383, Boeing 767-323, N345AN, Chicago, Illinois, October 28, 2016, AAR1801. The details of this accident investigation and the resulting safety recommendations may be found in the attached report, which can also be accessed at http://www.ntsb.gov. Among the Safety Recommendations seven are issued to Federal Aviation Administration, which can be found on page 77 of the report. The NTSB is vitally interested in these recommendations because they are designed to prevent accidents and save lives.

We would appreciate a response within 90 days, detailing the actions you have taken or intend to take to implement these recommendations. When replying, please refer to the safety recommendations by number.