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CURRENT_Cessna 208, Recommendation for Accident Prevention Order 8020.11

FAASTeam library-141336MaintenanceSafety

Page 1 Manual Tl-7000 Martinaire Aviation L.L.C. FCD-170301 Fleet Campaign Directive FLEET CAMPAIGN DIRECTIVE Date: March 06, 2017 FCD-170301 TITLE: HORIZONTAL STABALIZER MOUNT BOLTS REPLACEMENT/ INSPECTION EFFECTIVITY: All Cessna 208 Series Aircraft owned or operated by Martinaire, regardless of model or serial number. PURPOSE: This FCD was created in response to a rear horizontal stabilizer mount bolt that was found to have sheered in half. Since there is no requirements from the manufacture to inspect these bolts, and there is currently no life limit on them, Martinaire has decided, as a precaution, to replace these bolts and their associated hardware.

Also an inspection of the forward attachment bolts/hardware as well as the forward and aft support mounts and the surrounding areas for signs of corrosion. COMPLIANCE: This is a one-time mandatory inspection, to be complied with at Martinaire's discretion. ESTIMATED MAN-HOURS: 1.5 man hours when the empennage is opened up, such as during a scheduled inspection. 2.5 man hours when the empennage needs to be opened up to gain access. Martinaire Horizontal Stabilizer Mount Bolt Inspection/Replacement Page Revision Original Dated 03/06/2017 Original Dated 03/06/2017 Page 2 Manual Tl-7000 Martinaire Aviation L.L.C. FCD-170301 Fleet Campaign Directive MATERIALS: Mandatory Replacement Parts 4 ea.

Bolts PIN: AN4-12A, 4 ea. Nuts P/N: MS21044N4 8 ea. Washers P/N: NAS1149F0463P On-Condition Replacement Parts 2 ea. Bolts P/N: S3461-61 2 ea. Nuts P/N: MS21044N8 4 ea. Washers P/N: NAS1149F0863P REFERENCES: Maintenance Manual Chapter 55-10-00 and Figure 401 Illustrated Parts Catalog Chapter 55-10-00 Figure 1 ACCOMPLISHMENT INSTRUCTIONS:. Refer to Sheet 1 Removal 1) Remove stinger by removing attach screws. 2) Disconnect tail navigation light wire at quick-disconnect. Refer to Chapter 33, Incandescent Navigation Lights - Maintenance Practices Stinger Navigation Light Removal/Installation. 3) Remove four inspection covers (9) on top of horizontal stabilizer near center.

4) Remove access panel from aft lower surface of tailcone. 5) Remove nuts (5) 2 ea. and (8) 4 ea. 6) Remove attach bolts (4) 2 ea. and save bolts, washers, and nuts. 7) Remove bolts (6) 4 ea. and discard. Inspection 1) Inspect the two forward attach bolts (4) S3461-61 for signs of corrosion and evaluate washers and nuts for reinstallation. 2) Inspect the Horizontal Mount Supports and surrounding areas for signs of corrosion. Note** If corrosion is detected, contact Martinaire Maintenance before continuing further.

Martinaire Horizontal Stabilizer Mount Bolt Inspection/Replacement 2 Page Revision Original Dated 03/06/2017 Original Dated 03/06/2017 Page 3 Manual Tl-7000 Martinaire Aviation L.L.C. FCD-170301 Fleet Campaign Directive 3) If no signs of corrosion are detected continue to Installation. Installation 1) Apply ACF-50 Anti-corrosion inhibitor or Cor-Ban 27L corrosion inhibiting compound to all of the bolts and inside the bolt mount holes. Note** Avoid applying either compound to the threaded portion of the bolt to prevent affecting the final torque value. 2) Install 2 ea. bolts (4) (previously removed or new) S3461-61, 2 ea. nuts (5) MS21044N8 nuts, and washers (not numbered) 4 ea.

NAS1149F0863P washers. 3) Install bolts (6) using 4 ea. new AN4-12A bolts, nuts (8) 4 ea. with new MS21044N4 nuts, and washers (not numbered) with 8 ea. new NAS1149F0464P washers. 4) Torque nuts (5) to 480 to 690 inch-pounds. 5) Torque nuts (8) to exactly 70 inch-pounds. 6) Install access panel to aft lower surface of tailcone. 7) Install four inspection covers (9) on top of horizontal stabilizer near center. 8) Reconnect tail navigation light wire at quick-disconnect. Refer to Chapter 33, Incandescent Navigation Lights - Maintenance Practices Stinger Navigation Light Removal/Installation. 9) Install stinger with attach screws. 10) Make a logbook entry stating compliance with FCD-170301.

Martinaire Horizontal Stabilizer Mount Bolt Inspection/Replacement 3 Page Revision Original Dated 03/06/2017 Original Dated 03/06/2017 Page 4 Print Date: Mon Mar 06 09:33:29 CST 2017 Figure 401. Horizontal Stabilizer Installation A.22215 1. HORIZONTAL ST ABILIZERi ASSEMBLY <>..--::t::=3;::;,c...,r"' 2. UPPER FAIRING I 3. LOWER FAIRING • 4. FORWARD ATIACH BOLT 5. NUT 6. AFT ATIACH BOLT 7. SHIM 8. NUT 9. INSPECTION COVER 10. ATTACH FITIING 11. ATIACH SUPPORT 12. ABRASION BOOT 4 © 2017 Cessna Aircraft Company DETAIL A Sheet1 Retain printed data for historical rof0 3 Page 1 Page 6 DEPARTMENT OF TRANSPORTATION OPER. Conlrol No.

MT9R828W FEOERALAVIATION ADMINISTRATION ATAC«le 5&-10-00 MALFUNCTION OR DEFECT REPORT 1· AJC Reg. No. N-78SA F.111n pmmntl , . , . MANUFACTURER MOOElJSERlES SERIAL NUMBER z. CESSNA 208B 208B0'76 AIRCRAFT 3. POWERPLANT ,.PROPELLER 5. SPECIFIC PART /of ccmpct,enQ CAUSING TROV8LE Part Name MFG. Modd o on, BOLT AN4-12A NIA F.S.464.75 g, APPLIANCE/COMPONENT / A s l e m b l y Iha/ lndudo• p o l f / - N a m o Manufaetwcr Modef cw Pan No. Sctbl NurrbtY Horizontal Stabilizer CESSNA 2632000-1 NIA p.,,n I Part TSO I Patt Condition 7. Date Sub. 12,833.4 F A I CORRODED 07/21/2017 FAA FORM IOI (10.92) SUPER5'0ES PRE\/IOUS E04TIONS Use this space for continuation of Block 8 (if required). a.

Comments {Oescribo tho m;J/funt;.oon or doled and tho c.rcumstooces undc.r tNhich it oet::um:d. Stato proNble e-.ll/SO and rocommcndabons to ptevonl rewrrence} 'M-IILE PERFORMING A FLEET CM1PAJGN DIRECTIVE CREATED TO INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, JT WAS FOUND THAT ALL FOUR OF THEM 'II/ERE CORRODED. Optional lnfonnation: Cl1ed & , ! ! . _ _ u!-ii :l ;:: !-; ;:: - ::;; - CIII// CAUSING ffiOUBlE PartNAme MFG. Model Of Part No. Serial No. Partl'Oek-ct Location. BOLT AN4-12A NIA F.S. 464.75 6. APPLIANCE/COMPONENT / - b l y thot lncWo• port) Comp/Appl Name Manufadl.wcr Modd Of Part No. Scria1Nu-. IH0 ;:: f - - - - - a: c>I Name Manufacturer Model or Part No.

S c r i a 1 N u - Horizontal Stabilizer CESSNA 2632000-1 N/A Pan TT I Part TSO I Pan Con,Hon 7. D.tte Sub. 11,515.3 rA lcoRRODED 07/21/2017 FAA FORM 8010-4 (10.92) SUPERSEDES PREVIOUS EDITlONS Use this space for continuation of Block 8 (if required). e. Comments (Oe-.$Ctlbo t M m or do!oct and tho orrum5tances under which it ocaJtred. Slate prob.al>/o eousct :,r,d roc:ommend.lbons to prevent rocum,nce) WHILE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATED TO INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, IT WAS FOUND THAT ALL FOUR OF THEM WERE CORRODED. Optional lnfonnalion: Che /y thot lndudes /Jl)(t) Compl'Appl Name M3nufac:turer Model or Pait No. Seri .. Nu-. !

Horizo n tal Stabilizer CESSNA 2632000-1 NIA P"'1TT I P"'1TS0 I P"'1Concftion 7. Date Sub. 19.411.7 F A !coRRODED 07/21/2017 FAA FORII I 0 1 M (10.92) SUPERSEDES PREVIOUS EDITIONS Use this space for continuation of Block 8 (if required). a. Comments (De5Ctlbe the m3'fundion or derecl and tho Cl'cumstonoos under v.'hich it oocunod. Stato probable Cat/$0 and reccmtnittndatiofls to pn:w:nt l'OOJm'Jnco) 'M-IILE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATED TO INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, IT WAS FOUND THAT ALL FOUR OF THEM WERE CORRODED. Optional Information: Check a box below, ij lhis report is related to an aircrofl 0 Accident; Date 0 Incident; Date 0MB No.

2120-0003 08/3112008 !j .. I:' , j wl:, 2 15 ' " :5 t;2 L - u..J ..J z2 0 r UJ a: 10-00 MALFUNCTION OR DEFECT REPORT 1• AJC Reg. No. N-1116N C l l l d , n t M W f f l ' " ' • MANUF ACTURE.R MODELJSERJES SERIAL NUMBER z. CESSNA 2088 20880417 AIRCRAFT ..POWERPLANT ..PROPELLER 5. SPECIFIC PART /o/ componc,nt) CAUSING TRO\J8LE Part Nome MFG. Model 0 ndUoo 7. Date S.O. 11,070.8 r A I CORRODED 07/21/2017 FAA FORM 101M (1 92) SUPERSEDES PREVIOUS EDITIONS Use this space for continuation of Block 8 (if required). a. Comments (Do tho ma/fUl>ction or det«J and the crcum.stMCes under which t occ:urred. SIDie probable cause ond recommernt.otions to p,ew:nt teo.JITO(t(:t,.)

WHILE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATED TO INSPECT THE HORIZQNTAL STABILIZER MOUNT BOLTS, IT WAS FOUND THAT ALL FOUR OF THEM 'M:RE CORRODED. OptionalInformation: Clleck a box below, Wthis report is related to an ain:ra!t D Accident; 01te D Incident; O.te 0MB No. 2120-0003 08/31/2008 tJ-,.... 2 § % 2 f--._:Q ..... I ... \ - .- Il -Ii z> 0 i'= " w- tr -2 mbly that Includes port} Comp/Appl N.ame Ma,..,,tadwe, Model o, Pott No. Serial Nurrbcr Horizontal Stabilizer CESSNA 2632000-1 NIA Part TT I Part TSO I Part Coodtion 7. Oate s..b. 14,840.3 F A 'CORRODED 07/21/2017 FAA FORM 8010-' (tM2) SUPERSEDES PREVIOUS EOOTIONS Use this space for continuation of Block 8 (if required). a.

Comments (Oesc:ribo tho mlJ/!unc6ott Of defect and tho ctcum$lanoo, unde.r which it occurred. Slate probable cau.s.e ond recommcnd.10ons to prevent reamoncc) 'MilLE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATEO TO INSPECT THE HORIZONTAL STAB ILIZER MOUNT SOL TS. IT WAS FOUND THAT ALL FOUR OF THEM WERE CORRODED. Optional /nfonnation: Clleck a box below, this report is related to an aircraft 0 Accident; Date D Incident; Date 0MB No. 2120-0003 08f31/2008 0 .. 'I)... ll is . ) .. 12 " l '· i Ii 1 - - u..J 12 ..J z• 0 t-::--- -a 5"' dcr wt»cll it occurred. Slate probable cause and recommendation, to pr I rect.Jmmco.)

1- A , - TA _ e«1e _ _ _ -+s_s._i_0-00_ _ _ _ _ \/'/HILE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATED TO MALFUNCTION OR DEFECT REPORT 1· AIC Reg.. No. N-1119V INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, IT WAS t - - - - - - - r - - - - - - - - 1 1 - - - - - - + - - - - - - - i F O U N D THAT ALL FOUR OF THEM WERE CORRODED. £1tUT pntw,tl J.t• MANUFACTURER MODEL/SERIES SERlA.L NUMBER 2. CESSNA 2088 20880333 AIRCRAFT 3. POWERPLANT 4. PROPELLER 5. SPECIFIC PART {ofcomponoot) CAUSING TRO\JBLE Part Name BOLT MFG. Modct 0 -10-00 MALFUNCTION OR DEFECT REPORT 1• AIC Reg. No. N-45916 E111n ,,,,. MANUFACTURER MODEUSERIES SERIAL NUMBER 2. CESSNA 2088 20880137 AIRCRAFT 3. POWER PLANT 4. PROPELLER s.

SPECIFIC PART (ol compor,ent) CAUSING moueLE PartN.lme MfO. Modelo, Part No. Seriol No. PartrOefect location. BOLT AN4-12A NIA F.S. 464.75 6, APPUANCEJCOMPONENT ( A » - b l y thOl _ , port) Comp/App Name Maoofact...-cr Model Ot Part No. Sem,(Numb lt the malftmction or dckx:t and lho·awm.stance, under which it occurred, Sto!t1 ptOb.JbJo ca&.1$0 and recomrncndabon.s to provooJ recurrence} Vv!ilLE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATED TO INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, IT WAS FOUND THAT ALL FOUR OF THEM I/VERE CORRODED. Optional lnfonnation: Check a box below, if this report is related to an aircraft 0 Accident; Date 0 Incident; Date 0MB No.

2120.()()()3 08/31/2008 , ,"' i;S g!:! :l 1'-..i Q a " ) \ :l L . _ I . _ u......z 0 - = t - - a: . 11,816.7 r A !CORRODED 07/21/2017 FAA FORM 1010� (10-92) SUPERSEDES PREVIOUS EDITIONS Use this space for continuation of Block 8 (if required). a. Conwnents (Dos the mr,/fundion or deft:d :,rwJ the ci'wmstDl)CeS uttck:r which it oo::urred. Stole ptobable cat/SO and recommendations to prevent recurrence) WHILE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATED TO INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, IT WAS FOUND THAT ALL FOUR OF THEM WERE CORRODED.

Optional Information: Check a box below, n this report is related to an aircraft D Accident; Date D Incident; Date 0MB No. 2120-0003 08/31/2008 9 e:.s '- -a .J {-.... -.. ¥ ) \ .- I:- 0 ....I ....I ;:: i.. UJ- a: . ;:: - a: .. Ol>I} CAUSING TROUlltE Part Name MFG. Model or Part No. Seial No. Par1/0efecl loca6on. BOLT AN4-12A NIA .S.464.75 6. APPLIANCE/COMPONENT (Assembly,,,., , _ s pail) C<>mp/Appl Name Manufacture, Model or Part No. S o' Horizontal Stabilizer CESSNA 2632()()().1 NIA PartIT I Part TSO I PartCon dcr which it oa:,.mt:d.

Stato p,rowbld tJ/1d reccmnwmdations to pu:wtr1t recurrence J WHILE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATED TO INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, IT WAS FOUND THAT ALL FOUR OF THEM 'NERE CORRODED. Optional lnfonnalion: Ched f - - - -a IAl>IJIName Manuf:acturer Model or Part No. Serial - Honzontal Stabilizer CESSNA 2632000-1 NIA Partn I Part TSO I Part Con :semb/y lhal lndudes part) Comp/App' Name Manut.acturer Modd or Part No. Serial Number Horizonlal Slabilizer CESSNA 2632000-1 NJA Partn I Pat1TS0 I Pact Cond:tion 7. Date Sub.

15,150.1 F A I CORRODED 07/21/2017 FAA FORM 8 4 1 M (10.92) SUPERSEDES PREVIOUS IDTIONS Use this space for continuation of Block 8 (if required). e. Comnents (Oescribo ti». mr,,'!urtct;ott or dt:!cct Ot'td tho ci"c:umst.1r'ICCs under whicJt it occurred. Strict p,rol>oolt, cat/$ct and reccmmendooons to pu:veflt re -10--00 MALFUNCTION OR DEFECT REPORT 1· AICR09.No. N-97608 E l t l n , a O l f m l M • MANUFACTURER MOOEUSERlES SERIAL NUMBER 2. CESSNA 2088873 20800102 AIRCRAFT l. POWERPLANT ..PROPELLER s. SPECIFIC PART (ofcomponont) CAUSING TROUBLE Part N a m e MFG. Model or Pott No. Serl.al No. Patt/Orelect location. BOLT AN4-12A NIA F.S. 464.75 6.

APPI.IANCEJCOMPONENT (A,_,,bly tMt lncJudes PM) Co Aj,f)IName Manutacuer Model or Part No. Serial Numbef Horizontal Stabilizer CESSNA 2632000-1 N/A P a n n I Part TSO I Pat1Condtion 7. Oate Sub. 15,113.3 F A I CORRODED 07/21/2017 F M FORM 801M (10.92) SUPERSEDES PRE\/IOUS EOCTIONS Use this space for continuation of Block 8 (if required). a. Comments (De tho m""'1n d tho o;wm,tonQ,s under wtvch t occvrred. Stole probooJe c:- and r'1C()(nmenda/ions t o prevent recurrence J 11 «'1 I)\.. 1 . . "-TA_Codo _ _ _ _ 5_$-_l_O--OO_ _ _ _ __,'Mi1LE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREATEO TO MALFUNCTION OR DEFECT REPORT 1· A/C Reg. No.

N-9761 B INSPECT THE HORIZONTAL STABILIZER MOUNT SOL TS, IT WAS t-c,.,-,,-,.,..._-.- , - . , - . - -MA-N-UF-A-CT_U_R_ER--+--110-0-E-LISE_Rl_E_S-f--5-ERlA-L_N_U_M-BE-R----IFOUND THAT ALL FOUR OF THEM WERE CORRODED. 2. CESSNA 20aB873 20880107 AIRCRAFT l. POWERPLANT ,. PROPELLER S, SPECIFIC PART (of ) CAUSING TROUBLE Part Name BOLT MFG. Model Of Par1 No. $ma! No. AN4-12A NIA 6. APPUANCE/COMPONENT (A$scmbly that Includes patt) Comp/Appl Name Manufacturer Modelo, Part No. Pat1/0ef«1 Location. .S.464.75 . S e r i a l N u - ' - s .j « .J l r - "' .

Check a box below, ij lllis report is related to an aircraft -z-- 15,247.00 f A lcoRRODED 07/21/2017 0 Accident; D•te OIncident; Date ; ) abHJ cause and recommendOOOfls to p,ovent rocunerw:o.J 'M-IILE PERFORMING A FLEET CAMPAIGN DIRECTIVE CREA TED TO INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, IT WAS FOUND THAT ALL FOUR OF THEM WERE CORRODED. Optional Information: Check a box below. ij this report is rotated to an aircraft 0 Accident; Date 0 Incident; Date 0MB No. 2120-0003 08/31/2008 ii t'-. gg J1! g J% 2 f,..._= l 1 \ w--..- I - g _, z. 0 - ...... § 10-00 MALFUNCTION OR DEFECT REPORT 1• A/C Reg. No. N-12155 £1111nUU MANUFACTURER MOOEUSERJES SERIAL NUMBER z.

CESSN/1 208B 20860562 AIRCRAFT l. POWER PLANT ..PROPEL.LER 5. SPECIFIC PART (of ,;cmpcnenl) CAUSING TROUBLE Pan Name MFG. Model or Part No. Seriol No. Part/Oefeel Location. BOLT AN4-12A NIA F.S. 464.75 6. APPLIANCE/COMPONENT (M"""bly /hat lndvdcs pl>rl) Comp/"-"" Nome Manufacturer Model or Part No. alNull'ttf Horizontal Stabilizer CESSNA 2632000-1 NIA Part TT I Part TSO I PartCoodi�on 7. Date Sub. 12074.1 F A lcoRRODED 07/21/2017 FAA FORM I O I M (10-92) SUPERSEDES PREVIOUS EOITIONS Use this space for continuation of Block 8 (if required). a. Comments (Do.scril>O tho moo\iniction or defect :,rid tho erCCKnst.1nCesunder which it OCCJrred.

Sl.)ttt proboole eaus-.o ond reeommendooolls to prfNCflt rc<:um:nc.tt,J \/'/HILE PERFORMING A FLEET CAMPAJGN DIRECTIVE CREATED TO INSPECT THE HORIZONTAL STABILIZER MOUNT BOLTS, IT WAS FOUND THAT ALL FOUR OF THEM WERE CORRODED. Optional lnfonnalion: Check a box below, Wthis report is retaled to an aircraft D Accident; D•te D Incident; Date 0MB No. 2120.0003 08/31/2008 ii'"" \),._ s 2"" i ?-.:s 0 '-') \ §- I - (.) ...I S! ...I z2 0 -.. UJ - c,: , ! "; ;:: - c,: R :le .. PAPERWORK REDUCTION ACT STATEMENT: The information collected on this form is used to evaluate certification standards, maintenance programs, and regulatory requirements.

The information is required to ensure safety in air transportation. It is estimated that it will take approximately 9 minutes to complete the form. Providing this information is mandatory. No assurance of confidentiality is given. Please note that an agency may not conduct or sponsor. and a person is not required to respond to.a collection of information unless it displays a currently valid 0MB control number. The control number for this collection of information is 2120-0003. Comments concerning the accuracy of this burden and suggestions for reducing the burden should be directed to the FAA at:. . .

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Source: Federal Aviation Administration — www.faasafety.gov. Reproduced from the published record; FlightPush adds formatting only.

Author: AFS620 Aviation Maintenance Alerts Team, Tony Baumgard

FAASTeam library-141336